C90300 High Tin Bronze Product Introduction:
• Composition: 86-89% copper, 7.5-9% tin, other elements
• Key features:
- High strength and excellent wear resistance
- Ketahanan korosi yang baik
- Suitable for heavy load and low-speed applications
• Main applications: - Bearings and gears
- Marine propeller hubs
- Komponen katup
• Processing characteristics: - Sifat pengecoran yang sangat baik
- Kemampuan mesin yang baik
• Complies with international standards like ASTM B505, B271
• Wide temperature range applicability, from low to moderate temperatures
• Available in various forms: bars, plates, tubes, castings
C90300 Tin Bronze Product Introduction
C90300 is a high-tin bronze alloy known for its excellent wear resistance, high strength, and good corrosion resistance. This versatile material is widely used in various industrial applications, particularly where high load-bearing capacity and low-speed operations are required.
Komposisi kimia
The chemical composition of C90300 is crucial to its performance characteristics:
| Elemen | Rentang Persentase | Fungsi |
|---|---|---|
| Tembaga | 86.0 – 89.0% | Logam dasar, memberikan keuletan dan konduktivitas |
| Timah (Sn) | 7.5 – 9.0% | Increases strength and wear resistance |
| Timbal (Pb) | 0.30 – 1.5% | Meningkatkan kemampuan mesin |
| Seng (Zn) | 1.0 – 3.0% | Enhances fluidity in casting, deoxidizer |
| Nikel (Ni) | 1.0% max | Meningkatkan ketahanan terhadap korosi |
| Besi (Fe) | 0.20% max | Pemurni biji-bijian, meningkatkan kekuatan |
| Fosfor (P) | 0.05 – 0.35% | Deoxidizer, meningkatkan fluiditas |
| Antimon (Sb) | 0.20% max | Enhances strength and hardness |
| Belerang (S) | 0.05% max | Impurity, controlled to minimize negative effects |
| Aluminium (Al) | 0.005% max | Deoksidasi |
| Silikon (Si) | 0.005% max | Improves wear resistance |
Peralatan mekanis
The mechanical properties of C90300 contribute to its suitability for various industrial applications:
| Milik | Nilai |
|---|---|
| Kekuatan Tarik (min) | 40 ksi (276 MPa) |
| Kekuatan Hasil (min) | 20 ksi (138 MPa) |
| Elongation (min) | 20% |
| Kekerasan Brinell | 70 HB (typical) |
| Kepadatan | 0.319 lb/in³ (8.83 g/cm³) |
| Modulus Elastisitas | 15.5 x 10^6 psi (107 GPa) |
Performa pada Suhu Berbeda
C90300 maintains its properties across a range of temperatures:
| Kisaran Suhu | Karakteristik Kinerja |
|---|---|
| Suhu Rendah (-50°C hingga 0°C) | Maintains ductility and strength |
| Room Temperature (0°C to 30°C) | Optimal performance for most applications |
| Elevated Temperature (30°C to 200°C) | Gradual decrease in strength, still suitable for many applications |
| High Temperature (200°C to 300°C) | Significant decrease in strength, limited applications |
Aplikasi Industri
C90300 finds use in various industries due to its unique properties:
| Industri | Aplikasi |
|---|---|
| Laut | Propeller hubs, bushings, valve components |
| Otomotif | Thrust washers, bushings, wear plates |
| Mesin Industri | Gears, bearings, wear strips |
| Minyak dan Gas | Pump components, valve seats |
| Konstruksi | Bridge bearings, heavy equipment components |
| luar angkasa | Landing gear components, bushings |
Ketersediaan Bentuk dan Ukuran
C90300 is available in various forms to suit different manufacturing needs:
| Membentuk | Rentang Ukuran | adalah Baja Struktural Kekuatan Tinggi Paduan Rendah Standar GB Cina |
|---|---|---|
| Round Bars | 10mm – 300mm diameter | Standard lengths up to 3.6m |
| Hollow Bars | 20mm – 250mm OD, 10mm – 200mm ID | Custom lengths available |
| piring | 5mm – 100mm thickness | Width up to 1.2m, length up to 3m |
| tabung | 15mm – 200mm OD, 1.5mm – 25mm wall thickness | Standard lengths up to 3m |
| casting | Ukuran khusus | Sand, centrifugal, and continuous casting available |
| tempa | Up to 1000kg | Custom shapes possible |
Standar Produksi
C90300 complies with several important standards:
| Standar | Keterangan |
|---|---|
| ASTM B505 | Spesifikasi Standar untuk Pengecoran Kontinu Paduan Tembaga |
| ASTM B271 | Standard Specification for Copper-Base Alloy Centrifugal Castings |
| ASTM B584 | Standard Specification for Copper Alloy Sand Castings for General Applications |
| SAE J461 | Copper-Base Alloy Castings |
| MIL-C-22229 | Military Specification: Castings, Bronze |
International Standards and Corresponding Grades
C90300 has equivalent or similar grades in different countries:
| Negara/Wilayah | Standar | Equivalent/Similar Grade |
|---|---|---|
| Amerika Serikat | ASTM/UNS | C90300 |
| Eropa | PADA | CuSn8 |
| Jepang | JIS | CAC903 |
| Cina | GB | ZCuSn8Pb1 |
| Inggris | BS | PB3 |
| Jerman | DARI | G-CuSn8 |
Karakteristik Pengelasan
Welding C90300 requires specific techniques:
| Metode Pengelasan | Kesesuaian | adalah Baja Struktural Kekuatan Tinggi Paduan Rendah Standar GB Cina |
|---|---|---|
| Gas Tungsten Arc Welding (GTAW) | Bagus sekali | Preferred for thin sections and precision work |
| Pengelasan Busur Logam Gas (GMAW) | Bagus | Suitable for thicker sections |
| Pengelasan Busur Logam Terlindung (SMAW) | Adil | Requires proper electrode selection |
| Pengelasan Oxyacetylene | Miskin | Not recommended due to high heat input |
| Pengelasan Resistansi | Adil | Aplikasi terbatas |
Karakteristik Pengolahan
C90300 can be processed using various methods:
| Proses | Kesesuaian | adalah Baja Struktural Kekuatan Tinggi Paduan Rendah Standar GB Cina |
|---|---|---|
| permesinan | Bagus sekali | Good machinability, produces smooth finishes |
| Membentuk | Adil | Limited cold formability due to high tin content |
| Casting | Bagus sekali | Widely used in casting applications |
| Penempaan | Adil | Hot forging possible, limited cold forging |
| Perawatan panas | Bagus | Can be strengthened through heat treatment |
pemolesan
Polishing C90300 can enhance its appearance and surface properties:
| Metode Pemolesan | Efektivitas | adalah Baja Struktural Kekuatan Tinggi Paduan Rendah Standar GB Cina |
|---|---|---|
| Pemolesan Mekanis | Bagus sekali | Achieves high luster |
| Pemolesan Kimia | Bagus | Suitable for complex shapes |
| Pemolesan elektro | Sangat bagus | Provides smooth, bright finish |
| Menggosok | Bagus sekali | For final finish and high shine |
Perawatan panas
Heat treatment can modify the properties of C90300:
| Perawatan panas | Tujuan | Proses |
|---|---|---|
| anil | Stress relief, softening | Heat to 550-650°C, slow cool |
| Perawatan Solusi | Homogenization | Heat to 760-780°C, water quench |
| Pengerasan Usia | Meningkatkan kekuatan dan kekerasan | Heat to 350-400°C for 2-4 hours, air cool |
Pemrosesan Dingin
Cold working can alter the mechanical properties of C90300:
| Cold Working Method | Effect on Properties |
|---|---|
| Penggulungan Dingin | Increases strength, reduces ductility |
| Gambar Dingin | Improves surface finish, dimensional accuracy |
| Penempaan Dingin | Limited applicability, may require intermediate annealing |
| Tembakan Peening | Improves fatigue resistance |
Keuntungan dan Kerugian
C90300 tin bronze has several pros and cons:
| Keuntungan | Metode pemotongan |
|---|---|
| Kekuatan tinggi | Higher cost compared to lower tin bronzes |
| Ketahanan aus yang sangat baik | Sifat mampu bentuk yang terbatas |
| Ketahanan korosi yang baik | Lower electrical conductivity than pure copper |
| Koefisien gesekan rendah | Potential for dezincification in certain environments |
| Kemampuan mesin yang baik | Tidak cocok untuk aplikasi berkecepatan tinggi |
| Cocok untuk beban berat | May require special welding procedures |
Produk dan Perbandingan Serupa
C90300 is part of a family of tin bronzes. Here’s a comparison with similar alloys:
| paduan | Cu % | Sn % | Elemen Lainnya | Perbedaan Utama |
|---|---|---|---|---|
| C90300 | 86-89 | 7.5-9 | Zn, Pb, Ni | Base alloy for comparison |
| C90500 | 86-89 | 9-11 | Ni, Zn | Higher tin, increased hardness |
| Bab 90700 | 88-90 | 10-12 | Ni | Even higher tin, maximum hardness |
| C83600 | 84-86 | 4-6 | Zn, Pb | Lower tin, increased ductility |
| C92200 | 86-90 | 5.5-6.5 | Zn, Pb | Lower tin, better for pressure-tight applications |
Kesimpulan
C90300 tin bronze is a versatile alloy offering a balanced combination of strength, wear resistance, and corrosion resistance. It excels in applications involving heavy loads and low speeds, such as bearings, gears, and marine components. While it has limitations like higher cost and limited formability, its good machinability and casting properties enhance its manufacturing versatility. When selecting C90300, engineers should consider specific application requirements, operating conditions, and economic factors. Its compliance with international standards and proven performance in various industries make it a reliable choice for many demanding applications in modern engineering and manufacturing.
