Product Introduction:
C90810 High Tin Bronze is a copper-based alloy known for its exceptional strength, wear resistance, and corrosion resistance. This alloy is particularly valued in applications requiring high load-bearing capacity and low-speed operations. The high tin content contributes to its superior mechanical properties, making it an ideal choice for various industrial applications.
Chemical Composition of C90810
| Elemen | Persentase (%) | Fungsi |
|---|
| Dengan | Sisa | Base metal, provides ductility and conductivity |
| Sn | 11.00-13.00 | Improves strength, hardness, and wear resistance |
| hal | 0.25 max | Enhances machinability |
| Zn | 0.30 max | Improves fluidity in casting |
| Fe | 0.15 max | Grain refiner, increases strength |
| P | 0.15-0.80 | Deoxidizer, improves fluidity |
| Ni | 00,50 maks | Increases strength and corrosion resistance |
| Al | 0.005 max | Deoksidasi |
| S | 00,05 maks | Improves machinability |
| Sb | 00,20 maks | Increases hardness |
| Dan | 0.005 max | Deoksidasi |
Catatan:
- In determining Cu min., Cu may be calculated as Cu + Ni.
- For continuous castings, P shall be 1.5% max.
- Ni value includes Co.
- Cu + sum of named elements, 99.4% min. Single values represent maximums.
Mechanical Properties of C90810
| Milik | Nilai | Satuan |
|---|
| Brinell Hardness (500 Kg load) | 95 typical | BHN |
| Peringkat Kemampuan Mesin | 20 | - |
| Kepadatan | 0.323 | lb/in³ at 68 °F (20 °C) |
| Daya tarik | 40,000 | psi |
| Kekuatan hasil | 20,000 | psi |
| Pemanjangan | 20 | % |
| Modulus Elastisitas | 15 | x 10^6 psi |
Performa pada Suhu Berbeda
| Kisaran Suhu | Performance Characteristics | Recommended Use |
|---|
| Low Temperature (-50°C to 0°C) | Maintains ductility and toughness | Suitable |
| Room Temperature (20°C to 25°C) | Optimal strength and wear resistance | Ideal |
| Elevated Temperature (100°C to 200°C) | Retains strength but may experience slight softening | Acceptable |
| High Temperature (>200°C) | Not recommended for prolonged use | Tidak direkomendasikan |
Aplikasi Industri
| Industri | Aplikasi | Key Benefits |
|---|
| Mesin Industri | Bearings, gears, shafts, worm gears | Ketahanan aus yang tinggi |
| Laut | Pump impellers, valve bodies | Tahan korosi |
| Konstruksi | Movable bridge components, turntables for bridges | Strength and durability |
| Otomotif | Piston rings | Low friction coefficient |
| Energi | Steam fittings | Heat resistance |
| Pertambangan | Heavy-duty bushings | Impact resistance |
| luar angkasa | Bushings for landing gear | High load capacity |
| Oil and Gas | Komponen katup | Corrosion resistance in harsh environments |
Shape and Size Availability
| Membentuk | Rentang Ukuran | Standard Length |
|---|
| Solids | 1″ to 6″ O.D. | 144″ |
| tabung | 1″ to 6″ O.D. | 144″ |
| Rectangles | Up to 10″ | 144″ |
| piring | Up to 24″ thickness | 96″ x 240″ |
| Rods | 0.25″ to 12″ diameter | 144″ |
| Custom Shapes | As per requirement | Varies |
Available Forms
| Membentuk | Typical Use | Tersedianya |
|---|
| Besi tahan karat | Further processing | Common |
| Mill stock | Direct use | Widely available |
| Near-net shapes | Minimal machining | On request |
| Bar stock | permesinan | Standar |
| Piring | Large flat components | Common |
| Profile or structural shape | Specific applications | On request |
| tempa | High-strength components | Terbatas |
| Castings | Complex shapes | Common |
Production Standards and Compliance
| Standard/Compliance | Wilayah | Relevance |
|---|
| Federal Safe Drinking Water Act – SDWA | Amerika Serikat | Water safety |
| S. 3874 Federal Reduction of Lead in Drinking Water Act | Amerika Serikat | Lead content |
| California AB1953 | California, USA | Lead content |
| Vermont Act 193 | Vermont, USA | Lead content |
| ASTM B505 | Internasional | Continuous Casting of Copper Alloys |
| ASTM B271 | Internasional | Copper-Base Alloy Centrifugal Castings |
| ISO 1338 | Internasional | Cast copper alloys |
| JIS H5111 | Jepang | Bronze castings |
Standards and Corresponding Grades in Different Countries
| Negara | Standar | Kelas yang sesuai |
|---|
| Amerika Serikat | KITA | C90810 |
| Jerman | DARI | CuSn12 |
| Jepang | JIS | CAC704 |
| Inggris Raya | BS | HTB1 |
| Perancis | NF | CuSn12 |
| Italia | UNI | CuSn12 |
| Rusia | gost | BrO12 |
| Cina | GB | ZCuSn12 |
| Internasional | ISO | CuSn12 |
Welding Characteristics
| Welding Method | Kesesuaian | adalah Baja Struktural Kekuatan Tinggi Paduan Rendah Standar GB Cina | Preheat Temp |
|---|
| Gas Welding | Bagus | Use phosphor bronze filler rod | 150-200°C |
| Pengelasan TIG | Bagus sekali | Use pure argon shielding gas | Sesuai kebutuhan |
| Pengelasan MIG | Bagus | Use bronze filler wire | Sesuai kebutuhan |
| Stick Welding | Adil | Use bronze electrodes | Sesuai kebutuhan |
| Pengelasan Resistansi | Miskin | Tidak direkomendasikan | T/A |
| Electron Beam Welding | Bagus | For precision applications | Sesuai kebutuhan |
| Laser Welding | Adil | Requires careful control | Sesuai kebutuhan |
Karakteristik Pengolahan
| Proses | Kesesuaian | adalah Baja Struktural Kekuatan Tinggi Paduan Rendah Standar GB Cina | Key Consideration |
|---|
| permesinan | Bagus | Machinability rating of 20 | Tool selection |
| Membentuk | Adil | Limited formability due to high tin content | Avoid excessive deformation |
| Penempaan | Miskin | Tidak direkomendasikan | T/A |
| Casting | Bagus sekali | Ideal for sand and centrifugal casting | Proper cooling rate |
| Ekstrusi | Miskin | Not typically extruded | T/A |
| Gambar Mendalam | Miskin | Limited ductility | Tidak direkomendasikan |
| Pemintalan | Adil | Possible with proper techniques | Avoid work hardening |
| Broaching | Bagus | Suitable for precision sizing | Tool wear |
Polishing Characteristics
| Polishing Method | Result | Recommended Abrasives |
|---|
| Mechanical Polishing | Good surface finish achievable | Alumina or diamond compounds |
| Chemical Polishing | Moderate results | Proprietary solutions |
| Electro-polishing | Excellent for high luster finish | Phosphoric acid-based electrolytes |
| Buffing | High shine possible | Soft cloth wheels with fine abrasive |
| Lapping | Precision finish | Diamond or silicon carbide compounds |
| Honing | Good for cylindrical surfaces | Bonded abrasive stones |
Perawatan panas
| Perawatan panas | Kisaran Suhu | Tujuan | Metode Pendinginan |
|---|
| anil | 550-650°C | Stress relief and softening | Slow cooling |
| Perawatan Solusi | Tidak berlaku | C90810 is not heat treatable | T/A |
| Pengerasan Usia | Tidak berlaku | C90810 is not age hardenable | T/A |
| Menghilangkan stres | 260-370°C | Reduce internal stresses | Pendingin udara |
| Normalisasi | Not typically performed | T/A | T/A |
| pendinginan | Tidak direkomendasikan | May cause distortion | T/A |
Cold Processing Characteristics
| Proses | Kesesuaian | adalah Baja Struktural Kekuatan Tinggi Paduan Rendah Standar GB Cina | Alternative Suggestion |
|---|
| Kerja Dingin | Terbatas | High tin content reduces ductility | Consider hot working if necessary |
| Gambar Dingin | Miskin | Tidak direkomendasikan | Use machining instead |
| Penggulungan Dingin | Miskin | Tidak direkomendasikan | Consider cast or machined forms |
| Judul Dingin | Not suitable | Too brittle | Use machining or casting |
| Penempaan Dingin | Not suitable | Lacks necessary ductility | Consider hot forging or casting |
| Shot Peening | Adil | Can improve surface properties | Use with caution |
Advantages and Disadvantages of C90810
| Keuntungan | Metode pemotongan | Considerations |
|---|
| Kekuatan tinggi | Limited formability | Design for minimal forming |
| Ketahanan aus yang sangat baik | Higher cost compared to some bronzes | Consider for critical applications |
| Ketahanan korosi yang baik | Not suitable for high-speed applications | Use in low to moderate speed settings |
| Low friction coefficient | Kemampuan kerja dingin yang terbatas | Design for as-cast or machined forms |
| Suitable for heavy loads | Not heat treatable | Select for applications not requiring heat treatment |
| Kemampuan mesin yang baik | Relatively high density | Consider weight in design |
| Excellent bearing properties | Susceptible to tin pest at very low temperatures | Avoid prolonged exposure below 13°C |
| Good dimensional stability | Can be difficult to weld | Use appropriate welding techniques |
| Resistant to seawater corrosion | Not as strong as steel | Use in appropriate load conditions |
| Low magnetic permeability | Higher cost than brass | Justify cost with performance requirements |
Similar Products
| paduan | Nomor UNS | Main Composition | Perbedaan Utama |
|---|
| C90700 | C90700 | Cu-Sn-Zn | Lower tin, higher zinc content |
| C91100 | C91100 | Cu-Sn | Higher tin content, no lead |
| C93200 | C93200 | Cu-Sn-Pb | Higher lead content for improved machinability |
| Bab 95400 | Bab 95400 | Cu-Al-Fe | Aluminum bronze with different property profile |
| Bab 95500 | Bab 95500 | Cu-Al-Ni-Fe | Nickel-aluminum bronze with higher strength |
| Bab 86300 | Bab 86300 | Cu-Mn-Ni-Fe | Manganese bronze with higher strength |
| C92200 | C92200 | Cu-Sn-Pb-Zn | Navy M gun metal with different composition |
Comparison of C90810 with Similar Products
| Milik | C90810 | C90700 | C91100 | C93200 | Bab 95400 |
|---|
| Tensile Strength (psi) | 40,000 | 36,000 | 45,000 | 35,000 | 90,000 |
| Yield Strength (psi) | 20,000 | 18,000 | 25,000 | 18,000 | 45,000 |
| Perpanjangan (%) | 20 | 25 | 15 | 20 | 15 |
| Kekerasan Brinell | 95 | 70 | 100 | 65 | 190 |
| Tahan korosi | Bagus sekali | Bagus | Bagus sekali | Bagus | Bagus sekali |
| Kemampuan mesin | Bagus | Sangat bagus | Adil | Bagus sekali | Adil |
| Kemampuan las | Adil | Bagus | Adil | Miskin | Bagus |
| Ketahanan Aus | Bagus sekali | Bagus | Bagus sekali | Bagus | Bagus sekali |
| Biaya | Tinggi | Sedang | Sangat Tinggi | Sedang | Tinggi |
| Aplikasi Khas | Bantalan tugas berat | General-purpose | High-load bearings | Bushings, bearings | Marine components |
Conclusion:
C90810 High Tin Bronze is a specialized alloy that offers a unique combination of properties, making it invaluable in various industrial applications. Its high tin content contributes to excellent strength, wear resistance, and corrosion resistance, particularly in heavy-load, low-speed settings. While it has limitations in formability and high-temperature applications, C90810 excels in industries such as marine engineering, industrial machinery, and construction.
The alloy’s versatility is evident in its wide range of available forms and sizes, adherence to international standards, and good machinability. However, designers and engineers must consider its specific characteristics, such as limited cold working ability and heat treatment options, when incorporating C90810 into their projects.
Compared to similar alloys, C90810 stands out for its balance of strength, wear resistance, and corrosion resistance. Its unique property profile makes it an ideal choice for applications where these characteristics are crucial, justifying its higher cost in critical components.
In summary, C90810 High Tin Bronze continues to be a valuable material in modern engineering, offering reliable performance in demanding environments where other alloys may fall short.
