1。はじめに

C63000 aluminum bronze is a premium copper-based alloy recognized for its exceptional mechanical strength, corrosion resistance, and performance in demanding applications. This comprehensive analysis examines C63000 alongside its potential equivalent alternatives, providing procurement specialists, engineers, and materials selection professionals with detailed comparisons of chemical composition, mechanical properties, manufacturing considerations, and cost-performance ratios. This guide aims to facilitate informed decision-making when sourcing materials for critical applications in aerospace, marine, oil and gas, and heavy industrial sectors.

2. C63000 Aluminum Bronze: Baseline Specifications

Table 1: Chemical Composition of C63000 Aluminum Bronze (%)

アルそして
9.0-11.0レム。2.0~4.00最大.02最大1.54.0-5.50最大.25
10.0*81.25*3.0*1.0*4.5*0.25*

*公称値

Table 2: Mechanical Properties of C63000 Aluminum Bronze

財産価値ユニット
抗張力690-860MPa
降伏強さ380-450MPa
伸長6-15%
ブリネル硬度170-240HB
密度7.6g/cm3
弾性率117GPa
熱伝導率38W/m・K
熱膨張係数16.0μm/m・k
電気伝導性6%IACS

3. Direct Equivalent Alternatives to C63000

3.1国際標準相当

Table 3: International Standards Equivalents for C63000

標準指定等価レベル
アメリカ合衆国ASTM米国 C63000参照
ヨーロッパCuAl10Ni5Fe4高い
ドイツからCuAl10Fe5Ni5高い
イギリスBSCA104中~高
日本CAC704中くらい
中国GBQAl10-5-5高い
ロシアゴストBrAZhNFe 10-5-5中~高
国際的ISOCuAl10Fe5Ni5高い

3.2化学組成の比較

Table 4: Chemical Composition Comparison of C63000 and Its Direct Equivalents (%)

合金標準アルそしてその他
C63000ASTM9.0-11.0レム。2.0~4.00最大.02最大1.54.0-5.50最大.25
CuAl10Ni5Fe48.5-10.5レム。3.0~5.00最大.020.5-2.54.0-6.00最大.1Zn≤0.5
CA104BS9.0-11.0レム。2.0~4.00最大.011.0~2.04.0-6.00最大.2Zn≤0.5
CAC7049.0-11.0レム。2.0~4.00最大.051.0~2.04.0-6.00最大.3
QAl10-5-5GB9.0-11.0レム。4.0-5.50最大.010.5-1.54.5-6.00最大.2

3.3機械的特性の比較

Table 5: Mechanical Properties Comparison of C63000 and Direct Equivalents

合金引張強さ(MPa)降伏強さ(MPa)伸長 (%)硬度(HB)
C63000 (ASTM)690-860380-4506-15170-240
CuAl10Ni5Fe4 (EN)650-830350-4208-15160-220
CA104 (BS)680-840360-4307-15170-230
CAC704 (JIS)650-820350-4206-12170-220
QAl10-5-5 (GB)680-850370-4407-14170-230

4.代替材料カテゴリ

4.1その他のアルミニウムブロンズグレード

表6:代替アルミニウムブロンズグレードの比較

合金私たち#アルミニウム(%)主な違い相対コストパフォーマンス評価
C63200C632008.7-9.5Lower Al, better ductility95%高い
C63020C6302010.0-11.5より高いアル、硬度の向上105%非常に高い
C62300C623008.5-10.0Lower Ni, reduced strength85%中~高
C95400C9540010.0-11.5No Ni, lower corrosion resistance80%中くらい
C95500C9550010.0-11.5Contains Ni, similar strength90%高い

4.2 Nickel Aluminum Bronze Alternatives

Table 7: Nickel Aluminum Bronze Alternatives

合金私たち#重要な構成主要なプロパティCost Ratio to C63000最高のアプリケーション
C95800C95800Cu-9Al-4Fe-4NiHigher corrosion resistance110%Marine propellers, valves
C95700C95700Cu-12Al-6Fe-2Ni強度は高く、延性は低い105%Heavy-duty bearings
C95900C95900Cu-12Al-6Ni-2.5FeExcellent wear resistance115%Aircraft landing gear parts

4.3 Non-Aluminum Bronze Alternatives

Table 8: Non-Aluminum Bronze Alternative Materials

マテリアルカテゴリExample AlloyKey Properties Comparisonコスト比Compatibility
リン青銅C52400Lower strength, better electrical conductivity70%低中程度
マンガン青銅C86300Similar strength, lower corrosion resistance75%中くらい
Silicon BronzeC87300Better machinability, lower wear resistance80%中くらい
ベリリウム銅C17200Higher strength, excellent spring properties170%中くらい
Nickel-SilverC75200Lower strength, good corrosion resistance85%低い

4.4 Non-Copper Based Alternatives

Table 9: Non-Copper Based Alternative Materials

マテリアルカテゴリ例グレード比較パフォーマンスコスト比アプリケーションの重複
ステンレス鋼17-4PHHigher strength, lower friction70%中~高
ニッケル合金インコネル625Superior corrosion resistance, higher cost180%High for marine
チタン合金Ti-6Al-4VHigher strength-to-weight, much higher cost300%中くらい
Duplex Stainless2205Good corrosion resistance, lower cost80%中くらい
Composite BearingsPTFE/BronzeLow friction, limited load capacity65%低い

5。コストパフォーマンス分析

5.1相対材料コストインデックス

Table 10: Relative Material Cost Index (C63000 = 100)

材料原材料費処理コスト総コスト指数コストトレンド(2年)
C63000100100100安定した
CuAl10Ni5Fe4 (EN)95-10595-10595-105安定した
C6320090-10095-10592-102安定した
C9540075-8590-10080-90Slight decrease
C95800105-115100-110103-113増加
17-4PH SS65-7575-8568-78揮発性
インコネル625170-190150-170160-180増加
Ti-6Al-4V280-320150-170240-270揮発性

5.2アプリケーションによるパフォーマンス評価

Table 11: Performance Rating by Application (1-10 scale, 10=best)

材料航空宇宙マリンOil & GasHeavy Machinery全体の値評価
C6300098898.5
CuAl10Ni5Fe488898.3
C6320089898.5
C9540067787.0
C9580089988.5
17-4PH SS97888.0
インコネル62599978.5
Ti-6Al-4V108767.8

6。製造上の考慮事項

6.1処理可能性の比較

Table 12: Manufacturing Process Suitability (1-10 scale, 10=excellent)

材料砂型鋳造遠心鋳造インベストメント鋳造被削性溶接性Heat Treatment Response
C63000898659
CuAl10Ni5Fe4898659
C63200998768
C95400897657
C95800897667
17-4PH SS678589
インコネル625567487
Ti-6Al-4V457378

6.2 Supply Chain Considerations

Table 13: Supply Chain Factors

材料Global AvailabilityLead Time (weeks)Supplier DiversityPrice Stabilityリサイクル性
C63000高い5-7高い中くらい高い
CuAl10Ni5Fe4高い5-7高い中くらい高い
C63200高い4-6高い中くらい高い
C95400高い3-5高い中くらい高い
C95800中~高5-8中くらい低中程度高い
17-4PH SS非常に高い2-4非常に高い中くらい高い
インコネル625中くらい8-12中くらい低い中くらい
Ti-6Al-4V中くらい10-14中くらい低い中くらい

7. Application-Specific Equivalence

Table 14: Recommended Alternatives by Application

応用First Choice2番目の選択Third ChoiceKey Selection Factor
Aerospace bearingsC63000C63020Ti-6Al-4VStrength-to-weight
Marine shaftsC63000C95800インコネル625耐食性
Oil & gas valvesC63000C9580017-4PHPressure capacity
Heavy machinery gearsC63000C6320017-4PH耐摩耗性
High-temp applicationsC63000インコネル625C95800Temperature stability
Structural componentsC63000C6320017-4PH耐疲労性
ファスナーC6300017-4PHTi-6Al-4V強さ
Bushings and bearingsC63000C63200C95400Load capacity

8. Selection Methodology for Equivalent Materials

Table 15: Decision Matrix for Material Selection

Selection Factor重さC63000CuAl10Ni5Fe4C6320017-4PH SSC95800インコネル625
Mechanical strength25%988989
耐食性20%8887910
耐摩耗性15%989787
Cost-effectiveness15%777864
被削性10%667564
可用性10%888976
溶接性5%556868
Weighted Score100%8.057.657.907.707.657.40

9. Regional Market Availability and Pricing Trends

Table 16: Regional Availability and Price Variations

地域C63000 AvailabilityPrice IndexLeading SuppliersImport Considerations
北米高い100Copper & Brass Fabricators Council members国内の供給は堅牢です
ヨーロッパ高い105-110KME, Wieland, AurubisEUの材料認定
中国中~高85-95Ningbo, Shanghai copper alloy suppliersQuality verification needed
日本中くらい110-120JX Nippon Mining, Mitsubishi MaterialsHigh quality, premium price
インド中くらい90-100Hindustan Copper, regional foundriesVariable quality
中東低中程度115-125主に輸入されていますImport duties, lead times
オーストラリア中くらい110-120地域のディストリビューターTransport costs factor

Table 17: Five-Year Price Trend Analysis (Index: 2020=100)

C63000C63200C9580017-4PH SS銅指数Nickel Index
2020100100100100100100
2021118116122108125135
2022132128138116135150
2023128125135120130145
2024年125122130115128140
2025*120118128118125138

*投影値

10。結論と調達の推奨事項

C63000 aluminum bronze offers exceptional performance in demanding applications requiring high strength, good corrosion resistance, and wear properties. The most direct equivalent alternatives are found in the European standard CuAl10Ni5Fe4 and the Chinese standard QAl10-5-5, which offer very similar performance characteristics with minimal cost variations.

C63200 presents an excellent alternative with slightly better machinability and similar mechanical properties at a comparable or slightly lower cost. For applications with extreme corrosion requirements, particularly in marine environments, C95800 nickel aluminum bronze may justify its 5-10% higher cost through superior performance and longevity.

調達の専門家には、次の戦略的推奨事項が適用されます。

  1. Develop relationships with multiple suppliers across different regions to mitigate supply chain risks
  2. 構成とプロパティを確認するために、常にマテリアル認定文書をリクエストしてください
  3. Consider total cost of ownership including maintenance and replacement frequency, not just initial material cost
  4. For non-critical applications, evaluate 17-4PH stainless steel as a potential cost-saving alternative
  5. Monitor copper and nickel commodity prices, as these significantly impact aluminum bronze costs
  6. Maintain safety stock of critical components during periods of price volatility or supply constraints
  7. Develop standardized material substitution protocols for emergency situations

By carefully evaluating the equivalence factors presented in this analysis, procurement specialists and engineers can make informed decisions when selecting alternatives to C63000 aluminum bronze, balancing performance requirements with cost considerations and supply chain resilience.