1. Introduction

C95500 aluminum bronze is a premium nickel-aluminum bronze alloy recognized for its exceptional mechanical properties, wear resistance, and superior corrosion performance, particularly in demanding marine and aerospace applications. This comprehensive analysis examines C95500 alongside its potential equivalent alternatives, providing procurement specialists, engineers, and materials selection professionals with detailed comparisons of chemical composition, mechanical properties, manufacturing considerations, and cost-performance ratios. This guide aims to facilitate informed decision-making when sourcing materials for critical applications requiring high strength, excellent wear resistance, and corrosion protection.

2. C95500 Aluminum Bronze: Baseline Specifications

Table 1: Chemical Composition of C95500 Aluminum Bronze (%)

AlAvecFePbMnNiEtZn
10.5-11.5Rem.3.0-5.000,03 maximum3,5 maximum3,0-5,500,5 maximum0.3 maximum
11.0*78.5*4.0*1.0*5.0*0.15*0.1*

* Valeurs nominales

Table 2: Mechanical Properties of C95500 Aluminum Bronze

PropriétéValeurUnité
Résistance à la traction650-760MPa
Limite d'élasticité280-340MPa
Élongation15-25%
Dureté Brinell170-220HB
Densité7.5g/cm³
Propriétés mécaniques de l'acier à outils AISI HSS M2110GPa
Conductivité thermique42W/m·K
Coefficient de dilatation thermique16.2µm/m·K
Conductivité électrique8% IACS

3. Direct Equivalent Alternatives to C95500

3.1 Équivalents standard internationaux

Table 3: International Standards Equivalents for C95500

PaysStandardLa désignationNiveau d'équivalence
Etats-UnisASTHMEUNS C95500Référence
L'Europe AUCuAl11Fe5Ni5Haut
AllemagneDECuAl11Ni5Fe5Haut
Royaume-UniBSCA105Haut
JaponJISCAC707Moyen-élevé
ChineFRZCuAl11Ni5Fe5Haut
RussieGOSTBrAZhNMts 11-6-6Moyen-élevé
InternationalISOCuAl11Ni5Fe5Haut

3.2 Comparaison de la composition chimique

Table 4: Chemical Composition Comparison of C95500 and Its Direct Equivalents (%)

AlliageStandardAlAvecFePbMnNiEtLes autres
C95500ASTHME10.5-11.5Rem.3.0-5.000,03 maximum3,5 maximum3,0-5,500,5 maximumZn≤0.3
CuAl11Fe5Ni5AU10.0-12.0Rem.4.0-6.00.02 maximum2,0 maximum4.0-6.000,5 maximumZn≤0,5
CA105BS10.0-11.5Rem.4.0-5.500,01 maximum2,0 maximum4.5-6.00.3 maximumZn≤0,5
CAC707JIS10.0-12.0Rem.3.0-5.000,05 maximum2,0 maximum4.0-6.00.6 maxZn≤1.0
ZCuAl11Ni5Fe5FR10.0-12.0Rem.4.0-6.00.02 maximum2,0 maximum4.0-6.000,5 maximumZn≤0,5

3.3 Comparaison des propriétés mécaniques

Table 5: Mechanical Properties Comparison of C95500 and Direct Equivalents

AlliageRésistance à la traction (MPa)Limite d'élasticité (MPa)Allongement (%)Dureté (HB)
C95500 (ASTM)650-760280-34015-25170-220
CuAl11Fe5Ni5 (EN)650-750280-35015-22170-220
CA105 (BS)650-750280-33515-20175-220
CAC707 (JIS)620-730270-33015-20165-215
ZCuAl11Ni5Fe5 (GB)650-750280-34015-22170-220

4. Catégories de matériel alternatif

4.1 Autres notes de bronze en aluminium

Tableau 6: Comparaison alternative des grades de bronze en aluminium

AlliageNOUS#Différences clésCoût relatifNote de performance
C95800C95800Lower Al, higher Ni, better corrosion resistance110%Très haut
C95400C95400Lower Ni, reduced strength and corrosion resistance85%Moyen-élevé
C95900C95900Higher Al, increased hardness, less ductile105%Haut
C63000C63000Different Al-Ni ratio, higher strength115%Très haut
C63200C63200Lower Al, better ductility, similar strength110%Haut

4.2 Nickel Aluminum Bronze Equivalents

Table 7: Nickel Aluminum Bronze Equivalents

AlliageNOUS#Composition cléPropriétés clésCost Ratio to C95500Meilleures applications
C95800C95800Cu-9Al-4Fe-4NiSuperior seawater corrosion110%Marine propellers, valves
C95700C95700CU-12AL-6FE-2NIHigher hardness, lower ductility95%Roulements robustes
C96900C96900Cu-16Al-3Fe-4NiVery high strength and wear resistance130%Composants aérospatiaux
C96400C96400Cu-11Al-6Fe-3Ni-3MnExcellente résistance à l'usure105%Sliding components
C95520C95520Cu-11Al-4Fe-5Ni-SiEnhanced machinability105%Precision components

4.3 Alternative Material Categories

Tableau 8: Matériaux alternatifs en bronze non aluminium

Catégorie de matérielExemplePerformance comparativeRatio de coûtsChevauchement de l'application
Bronze de manganèseC86300Lower corrosion resistance, similar strength80%Moyen
Acier inoxydable17-4PHForce plus élevée, frottement plus faible90%Moyen-élevé
Alliages de nickelMonel K-500Superior corrosion, higher strength, higher cost175%Haut pour marin
Duplex SS2205Good corrosion, lower wear resistance95%Moyen
Alliages en titaneTi-6Al-4VForce à poids plus élevé, coût beaucoup plus élevé250%Moyen

5. Analyse du coût-performance

5.1 Indice de coût des matériaux relatifs

Table 9: Relative Material Cost Index (C95500 = 100)

MatérielCoût des matières premièresCoût de traitementIndice total des coûtsTendance des coûts (2 ans)
C95500100100100Écurie
CuAl11Fe5Ni5 (EN)95-10595-10595-105Écurie
C95800105-115100-110103-113Légère augmentation
C9540080-9090-10083-93Écurie
C63000110-120105-115108-118Croissant
17-4PH SS85-9595-10588-98Volatil
Monel K-500170-190150-170165-185Croissant

5.2 Évaluation des performances par application

Table 10: Performance Rating by Application (1-10 scale, 10=best)

MatérielApplications marinesAérospatialOil & GasHeavy IndustryÉvaluation globale de la valeur
C9550098898.5
CuAl11Fe5Ni598898.5
C95800dix8988.8
C9540076787.0
C6300089898.5
17-4PH SS78887.8
Monel K-500dix9978.8

6. Considérations de fabrication

6.1 Comparaison de la processabilité

Table 11: Manufacturing Process Suitability (1-10 scale, 10=excellent)

MatérielMoulage au sableCoulée centrifugeMoulage d'investissementUsinabilitéSoudabilitéHeat Treatment Response
C95500897668
CuAl11Fe5Ni5897668
C95800897678
C95400987757
C63000898659
17-4PH SS678589
Monel K-500677478

6.2 Considérations de la chaîne d'approvisionnement

Table 12: Supply Chain Factors

MatérielDisponibilité mondialeDélai de livraison (semaines)Diversité des fournisseursStabilité des prixRecyclabilité
C95500Moyen-élevé4-6Moyen-élevéMoyenHaut
CuAl11Fe5Ni5Moyen-élevé4-6Moyen-élevéMoyenHaut
C95800Moyen5-8MoyenMoyen-douxHaut
C95400Haut3-5HautMoyen-élevéHaut
C63000Moyen5-7MoyenMoyenHaut
17-4PH SSHaut3-5HautMoyenHaut
Monel K-500À faible médium8-12À faible médiumFaibleMoyen-élevé

7. Équivalence spécifique à l'application

Table 13: Recommended Alternatives by Application

ApplicationPremier choixDeuxième choixTroisième choixFacteur de sélection des clés
Marine propellersC95800C95500Monel K-500Seawater corrosion
Valve seatsC95500C6300017-4PHRésistance à l'usure
Aircraft bearingsC95500C63000C95900Strength/durability
Équipement offshoreC95800C955002205 Duplex SSmais il y a des limites
Composants de la pompeC95500C95800C95400Erosion resistance
Gears and pinionsC95500C6300017-4PHFatigue strength
Wear platesC95900C95500C86300Abrasion resistance
BaguesC95500C95400C95520Load bearing/wear

8. Méthodologie de sélection pour les matériaux équivalents

Table 14: Decision Matrix for Material Selection

Facteur de sélectionMasseC95500CuAl11Fe5Ni5C95800C95400C6300017-4PH SS
Résistance mécanique20%888799
mais il y a des limites25%889787
Résistance à l'usure20%998897
Rentabilité15%776867
Usinabilitédix%666765
Disponibilitédix%776978
Score pondéré100%7,857,857.707h457.957.40

9. Regional Market Availability and Pricing Trends

Table 15: Regional Availability and Price Variations

RégionC95500 AvailabilityPrice IndexLeading SuppliersImport Considerations
North AmericaHaut100Columbia Metals, Concast MetalsDomestic supply robust
L'Europe Moyen-élevé105-115KME, Lebronze alloysEU material certifications
ChineMoyen-élevé85-95Various foundriesQuality verification critical
JaponMoyen115-125Mitsubishi Materials, JX NipponPremium quality, higher cost
IndeMoyen90-100Multiple foundriesQuality consistency variable
Middle EastÀ faible médium120-130Mostly importedImport duties, lead times
AustralieMoyen115-125Regional distributorsTransport costs significant

Table 16: Five-Year Price Trend Analysis (Index: 2020=100)

AnC95500C95800C95400C6300017-4PH SSCopper IndexNickel Index
2020100100100100100100100
2021120125118122110125135
2022135142130138118135150
2023130138125132120130145
2024125132120128115125140
2025*122130115125112120135

*Projected values

10. Conclusion and Procurement Recommendations

C95500 nickel-aluminum bronze offers exceptional performance in demanding applications requiring a combination of high strength, excellent wear resistance, and good corrosion properties. The most direct equivalent alternatives are found in the European standard CuAl11Fe5Ni5 and the Chinese standard ZCuAl11Ni5Fe5, which offer very similar performance characteristics with minimal cost variations.

For applications requiring superior seawater corrosion resistance, C95800 provides enhanced performance at a modest 5-10% cost increase. For less demanding applications, C95400 offers good performance at approximately 10-15% lower cost and greater availability. C63000 presents a viable alternative for applications requiring higher strength, though at a slightly higher cost.

For procurement professionals, the following strategic recommendations apply:

  1. Always request material certification documentation with chemical analysis to verify composition compliance
  2. Consider total cost of ownership including lifecycle maintenance and replacement costs
  3. Develop relationships with multiple qualified suppliers to ensure supply chain resilience
  4. For critical marine applications, verify specific corrosion performance data in relevant environments
  5. Monitor nickel prices as a leading indicator, as nickel content significantly impacts material cost
  6. Implement material equivalence approval protocols to facilitate substitutions when necessary
  7. Consider regional pricing variations when sourcing for large projects
  8. For high-volume applications, evaluate the feasibility of long-term supply agreements to stabilize pricing
  9. Maintain safety stock of critical components during periods of commodity price volatility

By carefully evaluating the equivalence factors presented in this analysis, procurement specialists and engineers can make informed decisions when selecting alternatives to C95500 aluminum bronze, balancing performance requirements with cost considerations and ensuring supply chain resilience in a dynamic market environment.